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product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 1 technical specifcation acuqor single output ? high effciency (90% for 48 vout model at 500 w) ? universal input voltage range ? semi-regulated output for bus stability ? parallel operation supported ? integral fan cooling with speed control ? active pfc; en61000-3-2 compliant ? low noise; en55011 / en55022 class b compliant ? overCcurrent, overCvoltage, and overCtemp protection ? dc power good / ac power good signals ? remote enable input ? fan status output / fan enable input ? small size: 3.59" x 5.25" x 1.63" (qorcool encased) ? rohs 6/6 compliant ? 5 v (250 mw) standby output product features industrial grade ac/dc power supply with pfc 85-264 vrms 12/24/36/48 v 500 w 700 w up to 90% input voltage semi-regulated output output continuous output transient full load effciency package confgurations available up to three units can be factory mounted into a chassis. the 500 w triple vout series can be configured as follows: ? 500 w (1 unit) ? 1000 w (2 units) ? 1500 w (3 units) 500 w encased 1000 w encased 1500 w encased
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 2 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial general specifications fundamental ripple freq. input output 500 khz 250 khz audible noise fan speed varies with temp. 39 dba @ 1 m max. weight (ec) (rc) (tc) 540 g (19.1 oz) 1068 g (37.7 oz) 1582 g (55.8 oz) mtbf mil-217 demonstrated 343.6 khours tbd khours isolation specifications isolation voltage input to output input to ground output to ground 3000 vrms 1500 vrms 500 vrms insulation resistance output to ground 10 m min. leakage currents see note 2 environmental characteristics thermal performance operating ambient (see figure 9) non-operating ambient -40oc to +70 oc -40 oc to +85 oc relative humidity non-condensing 5-95% rh altitude operating non-operating 10,000 ft max. 30,000 ft max. random vibration 5-500 hz 0.03 g2/hz shock half-sine, 10 ms, 3 axes 20 g peak emc characteristics conducted emissions en55011 and en55022, fcc part15 level b line frequency harmonics en61000-3-2 class a voltage fuctuations en61000-3-3 clause 5b esd air en61000-4-2 level 3 esd contact en61000-4-2 level 3 radiated immunity en61000-4-3 level 3 fast transients en61000-4-4 level 3 line surge immunity en61000-4-5 level 3 conducted immunity en61000-4-6 level 3 power freq. mag. feld en61000-4-8 3 a/m voltage dip immunity en61000-4-11 perf criteria a, a, b <5% ut 10 ms, 70% ut 500 ms, 40% ut 100 ms notes: 1. derate 1 ma per oc above 50 oc ambient temperature. 2. leakage currents see page 5. acuqor 500w series electrical characteristics all specifcations typical with t a = 25 c, unless otherwise specifed. main output specifications output power (continuous) (5 s transient) 85-132/170-264 vrms 85-132/170-264 vrms 132-170 vrms 500 w 700 w see figures 11, 12 nominal dc output voltage (at 250w) (semi-regulated) 12 vout 24 vout 36 vout 48 vout 12.4 v 25 v 37.5 v 50 v effciency (see fgs. 1, 3, 5, 7) 12 vout, 115 vrms, 500 w 48 vout, 115 vrms, 500 w 12 vout, 230 vrms, 500 w 48 vout, 230 vrms, 500 w 86% typ. 89% typ. 88% typ. 90% typ. hold-up time (to -20%) 12 vout 24 / 36 / 48 vout 12 ms @ 500 w 16 ms @ 500 w maximum load capacitance 12 vout 24 vout 36 vout 48 vout 16,000 f 8,000 f 4,000 f 2,000 f output ripple voltage switching frequency (20 mhz bw) twice line frequency (at 300 w) 0.5% p-p 5.0% p-p turn-on delay 2 s max. transient response iout steps from 50-75% at 0.2 a/s 3% typ / 6% max. dev. 100 ms recovery overvoltage protection cyclic restart 110-120% short circuit protection cyclic operation 115% rated iout total regulation over line, load and temperature 6.0% auxillary output always on (see note 1) 5 v @ 50 ma thermal protection automatic recovery +125 oc (pcb temp) remote_enable input low voltage input high voltage 0.45 v (max) 4.15 v (min) input specifications ac input voltage universal range 85-264 vrms input frequency 47-63 hz input current 115 vrms @ 500 w 230 vrms @ 500 w 5 arms 2.5 arms power factor >0.98 input surge current 264 vrms (cold start) 40 a max. internal input fuses both ac lines 10.0 a technical specification
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 3 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial 65 70 75 80 85 90 95 100 0 100 200 300 400 500 600 700 efficiency (%) output power (w) 115 vrms 230 vrms 65 70 75 80 85 90 95 100 0 100 200 300 400 500 600 700 efficiency (%) output power (w) 115 vrms 230 vrms 65 70 75 80 85 90 95 100 0 100 200 300 400 500 600 700 efficiency (%) output power (w) 115 vrms 230 vrms continuous 120 second transient 50% duty 15 second transient 20% duty 10.5 11.0 11.5 12.0 12.5 13.0 13.5 0 6 12 18 24 30 36 42 48 54 60 output voltage (v) output load (a) 44 50 continuous 120 second transient 50% duty 15 second transient 20% duty 21 22 23 24 25 26 27 0 6 12 18 24 30 output voltage (v) output load (a) 22 25 continuous 120 second transient 50% duty 15 second transient 20% duty 31.5 33.0 34.5 36.0 37.5 39.0 40.5 0 3 6 9 12 15 18 21 output voltage (v) output load (a) 16.5 18.75 efficienc, eratin, an vot roop crves technical specification figure 1: 12 v out effciency curves. figure 2: 12 v out droop characteristic. figure 3: 24 v out effciency curves. figure 4: 24 v out droop characteristic. figure 5: 36 v out effciency curves. figure 6: 36 v out droop characteristic.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 4 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial 65 70 75 80 85 90 95 100 0 100 200 300 400 500 600 700 efficiency (%) output power (w) 115 vrms 230 vrms 0 100 200 300 400 500 600 0 10 20 30 40 50 60 70 80 power (w) ambient / case temperature (oc) 24 / 36 / 48 v with fan enabled 12 v with fan enabled 0 100 200 300 400 500 600 0 10 20 30 40 50 60 70 80 power (w) case temperature (oc) 24 / 36 / 48 v, vin 105 vrms 12 v, vin 105 vrms 24 / 36 / 48 v, vin = 85 vrms 12 v, vin = 85 vrms continuous 120 second transient 50% duty 15 second transient 20% duty 10.5 11.0 11.5 12.0 12.5 13.0 13.5 0 6 12 18 24 30 36 42 48 54 60 output voltage (v) output load (a) 44 50 efficienc, eratin, an vot roop crves 85 105 132 150 170 210 264 0 100 200 300 400 500 600 700 800 power (w) input ac voltage (v rms ) transient (12 v out) continuous (12 v out) 85 132 170 264 0 100 200 300 400 500 600 700 800 power (w) input ac voltage (v rms ) transient (24/36/48 v out) continuous (24/36/48 v out) technical specification figure 7: 48 v out effciency curves. figure 8: 48 v out droop characteristic. figure 9: continuous power derating curve in natural convection. for fan disabled, see figure 10 figure 10: fan disabled continuous power derating curve in natural convection figure 11: rated output power vs input ac voltage. figure 12: rated output power vs input ac voltage.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 5 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial technical specification ac leakage current from input to earth ac line connection normal condition open neutral fault acuqor typical at 110% nominal input voltage 60 hz 240 v l-n, 1 phase 400 a 800 a 208 v l-l, 120 v l-n, 1 of 3 phases 200 a 400 a 240 v l-n-l, 120 v l-n, split phase 200 a 400 a leakage currents standard testing certifications safety agency certifications can/csa-c22.2 no. 60950-1:2007 ul 60950-1:2007 en 60950-1/a1:2010 ce marked
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 6 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial connector details output connector pinout (top side) pin 1 fan_good open collector with internal 5v pullup. see figure a. pulsed low on fan failure, 100ms, 50% duty. short to vout(-) to disable fan. pin 2 ac_power_good open collector with internal 5v pullup. see figure b. pulled low on ac power dropout. pin 3 dc_power_good open collector with internal 5v pullup. see figure b. pulled low during startup ramp and within 5 oc of temperature shutdown threshold. pin 4 5v_standby 5 v @ 50 ma available whenever ac power is applied. pin 5 vout(+) positive output voltage. pin 6 vout(+) positive output voltage. pin 7 vout(+) positive output voltage. pin 8 vout(+) positive output voltage. pin 9 reserved reserved for future use. pin 10 reserved reserved for future use. pin 11 remote_enable logic input. see figure c. pull high to enable main output. pin 12 vout(C) negative output voltage. pin 13 vout(C) negative output voltage. pin 14 vout(C) negative output voltage. pin 15 vout(C) negative output voltage. pin 16 vout(C) negative output voltage. individual input connector pinout pin 1 ground pin 3 ac neutral pin 5 ac line 12 v output connector pinout (bottom side) pin 1 vout(+) positive output voltage. pin 2 vout(+) positive output voltage. pin 3 vout(+) positive output voltage. pin 4 vout(+) positive output voltage. pin 5 vout(C) negative output voltage. pin 6 vout(C) negative output voltage. pin 7 vout(C) negative output voltage. pin 8 vout(C) negative output voltage mating connectors connector type contact output (16 pins) molex 430251600 molex 430300008* 12v_output (8 pins) molex 436450800 molex 430300008* input jst vhr-5n jst svh-41t-p1.1 * each contact rated for a maximum of 5.5 a. figure a: fan status output / fan enable input interface circuitry. n 3904 10 ohms 5 k ac _ power _ good or dc _ power _ good 0 . 1 f from ac / dc monitor circuitry v out ( - ) n 4148 5 v _ standby figure b: power good interface circuitry. remote _ enable 10 k 10 ohms to enable circuitry v out ( - ) 0 . 1 f 5 k 5 v _ standby 5 v _ standby figure c: remote enable interface circuitry.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 7 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial technical specification mechanical drawings ?.19 [4.8] plastic rivet od. 4.13 [104.8] .75 [19.1] 1.75 [44.5] manufacturing label pn# s/n date code 3.50 [88.9] 6 - 32 self - clinching insert mounting screw shall not protude 3/8? into the chassis (4 pieces) 1.48 [37.5] 5.25 [133.4] 3.03 [76.8] (1 module encased version - e package type) notes (applies to all mechanicals) 1) recommended screw tightening torque of 6 in lbs 2) undimensioned components are shown for visual reference only 3) all dimensions in inches (mm) tolerances: x.xx in 0.02 x.xxx in 0.010 front bottom top right back .17 [4.3] 4.91 [124.7] 3.04 [77.1] .23 [5.9] 1.05 [26.6] .38 [9.5] .70 [17.8] .11 [2.9] 1.63 [41.3] 1.31 [33.1] 3.59 [91.3]
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 8 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial mechanical drawings technical specification (2 modules flat version - r package type) 6 - 32 self - clinching insert mounting screw shall not protude 3/8? into the chassis (6 pieces) bottom 4.56 [115.7] 6.29 [159.6] 3.14 [79.8] .23 [5.9] 4.91 [124.7] .17 [4.3] 1.3 1 [33.1] 6.84 [173.8] .75 [19.1] .71 [18] 1.63 [41.3] 3.03 [76.8] 4.88 [123.8] 5.25 [133.4] 5.00 [127] 1.75 [44.5] 6.75 [171.5] 3.63 [92.1] .38 [9.5] 1.05 [26.7] input 1.48 [37.5] top right front back output 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 output 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 5 3 1 5 3 1 ? .19 [4.75] plastic rivet od.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 9 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial mechanical drawings technical specification 4.91 [124.7] 3.14 [79.8] 6.39 [162.4] 9.54 [242.2] .23 [5.9] .17 [4.3] 6 - 32 self- clinching inser t mounting scre w shall no t pr o tude 3/8? int o the chassis (6 pieces) 1.63 [41.3] .71 [18] 10.09 [256.4] 1.31 [33.1] 4.56 [115.7] 7.81 [198.2] 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 output output 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 output 1.05 [26.7] 3.63 [92.1] 6.88 [174.6] .38 [9.5] input 5 3 1 5 3 1 5 3 1 .75 [19.1] 4.88 [123.8] 1.48 [37.5] ? .19 [4.8] plastic rive t od . 3.03 [76.8] 5.25 [133.4] 5.00 [127] 1.75 [44.5] 8.25 [12.096] 10.00 [254] (3 modules flat version - t package type)
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 10 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial technical specification chassis configurations for parallel units acuqor units are available either open-frame or pre-mounted at the factory. up to 3 units can be mounted into a chassis, in either side-by-side or stacked confgurations. for a complete list of options, see the part numbering system table on the last page, under package type, along with the mechanical drawings pages. only side-by-side confgurations can be populated with 500w units, since each includes a thermal pad underneath. interconnection of parallel units acuqor units mounted in 2 and 3 unit chassis are not connected together. this allows the physical routing and connectivity of the external wiring to be customized to each application. the following table summarizes the recommended wiring to operate multiple units in parallel: specifications of parallel units as a rule, units wired in parallel behave the same as single units. any specifcation will remain unchanged that is expressed in units of voltage, time, frequency, or effciency. specifcations expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. acuqor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see vout droop characteristic fgures). as such, multiple units will share output current accurately. full current is guaranteed from a bank of multiple units wired in parallel. parallel operation - multiple units output connector signal suggested connection behavior with multiple units remote_enable wire in parallel inputs activated simultaneously fan_good wired-or outputs C can be pulled low by any unit during an abnormal condition. ac_power_good dc_power_good vout(+), vout(-) built-in droop characteristic ensures graceful current sharing. 12v_standby* 5v_standby do not wire in parallel fully regulated characteristic does not support current sharing. if placed in parallel, only the output with the highest set-point will drive current. *note: triple output models only.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 11 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial installation instructions general: acuqor ac/dc power supplies are intended for use as components in industrial equipment. acuqor units must be properly installed within end use equipment before they can be safely applied as described in this document. the suitability of the acuqor/equipment combination must be verifed through end product investigation. mounting: refer to the mechanical drawings section. acuqor units are provided with threaded stainless-steel stand-offs or inserts for mounting. this mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth emc control. any orientation (vertical, horizontal, etc.) may be used. adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. acuqor is designed for a pollution degree 2 environment. the suitability of the enclosed acuqor mechanical assemblies must be verifed through end product investigation. encased models: a minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. input: refer to the connector details section for input connector wiring. acuqor products require a single phase ac power source of 100-240v 50/60hz nominal. refer to nameplate label for input current ratings. a protective-earth connection is also required. minimum wire size of 18 awg (0.8mm 2 ) is recommended. both sides of the ac line are internally fused (see table for specifc models). these fuses are not user replaceable. model input fuses (in both ac lines) aq0300 littelfuse 6.3a 250v 21606.3xep aq0400 littelfuse 6.3a 250v 21606.3xep aq0500 littelfuse 10.0a 250v 216010xep aq0800* littelfuse 6.3a 250v 21606.3xep *(4 fuses total) aq1200* littelfuse 6.3a 250v 21606.3xep *(6 fuses total) output: refer to the connector details section for output connector wiring and signal i/o functionality. refer to nameplate label for output current ratings. main dc output (vout+, vout-) pins should use 20 awg (0.5mm 2 ) wire size. individual main output pins should not be loaded to more than 5.5 a. for currents greater than 5.5 a, multiple main output pins/wires must be used in parallel. all signal i/o pins are referenced to vout-. emc: acuqor products have been tested to the emc specifcations listed in the electrical characteristics section. however, end use equipment must be tested to verify emc compliance.. hipot testing: acuqor products are rated for hipot testing levels of 1500 vac input to protective-earth, 500 vac output to protective-earth, and 3000 vac input to output. when performing the 3000 vac input to output test, the test voltage must be balanced evenly1500 vac input and output to protective-earth. two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per iec/enc 60950-1. conductive cooling: this product requires supplemental conductive cooling through its case to maintain the rated output power. the case should be mounted to a system chassis or heat sink with a thermally conductive interface material and kept at 50c maximum to maintain full power rating of the product. for detailed applications assistance, consult applications engineering through the sales channel.
product # aq0500iuxx phone 1-888-567-9596 www.synqor.com doc.# 005-005054 rev. e 09/14/15 page 12 ac input: 85-264 vrms dc output: 12/24/36/48 v semi-reg. power: 500 w grade: industrial accessories synqor offers a series of assemblies that can be ordered according to the table below. mechanical drawings for these accessories are available for download in pdf format from the synqor website. family output power grade range output voltage package type thermal design options aq: acuqor series of ac-dc semi-regulated output power supplies 0300: 300 w 0400: 400 w 0500: 500 w 0600: 600 w (2 x 300 w) 0800 : 800 w (2 x 400 w) 0900: 900 w (3 x 300 w) 1000 : 1000 w (2 x 500 w) 1200 : 1200 w (3 x 400 w) 1500 : 1500 w (3 x 500 w) i: (industrial) u: universal (85-264 vrms) 12: 12 v 1t: 12 v / 5 & 12 v stby 24: 24 v 2t: 24 v / 5 & 12 v stby 36: 36 v 3t : 36 v / 5 & 12 v stby 48 : 48 v 4t : 48 v / 5 & 12 v stby e: 1 unit (3"x5") r: 2 units; fat s: 2 units; stacked t: 3 units; fat u: 3 units; stacked a: open frame c: encased industrial grade: ind: industrial part number description aq-cbl-input1c input mating cable with pre-stripped wire ends (36 long). aq-cbl-out1c output mating cables with pre-stripped wire ends (18 long). aq-cbl-out1cd same as aq-cbl -out1c with an additional 8-pins connector. aq-cbl-out2c output mating cable with connectors on both ends (18" long). aq-cbl-out2cd same as the aq-cbl-out2c with an additional 8-pins connector. AQ-INSUL1M single module bottom-side mylar insulator for open frame mounting aq-eval-prl3 evaluation board for up to three paralleled modules. example: aq1000iu12rcind application notes a variety of application notes and technical white papers can be downloaded in pdf format from the synqor website. online application notes online library of technical white papers synqor website. part numbering system the part numbering system for synqors acuqor ac/dc power supplies follows the format shown in the table below. not all combinations make valid part numbers, please contact synqor for availability. ordering nformation warranty synqor offers a two (2) year limited warranty. complete warranty information is listed on our website or is available upon request from synqor. contact synqor for further information and to order: phone: 978-849-0600 toll free : 888-567-9596 fax : 978-849-0602 e-mail : power@synqor.com web : www.synqor.com address : 155 swanson road boxborough, ma 01719 usa patents synqor holds numerous u.s. patents, one or more of which apply to most of its power converter products. any that apply to the product(s) listed in this document are identifed by markings on the product(s) or on internal components of the product(s) in accordance with u.s. patent laws. synqors patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027

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